FS Hygienic & Aseptic Filling
FS205 Flexi-Fill
Introduction
The Flexi-Fill is a state of the art Filling & Closing System. The Flexi-Fill fills the containers at low oxygen levels with still or low carbonated drinks and then closes the containers under pressure with an inert gas in the headspace. Cans, crown cork bottles and screw cap bottles can be sealed with the same system.
Features
Specifications show/hide
Process
| Max chamber pressure | 3 bar(a) |
| Max vacuum in chamber | 200 mbar(a) |
| Max hot fill temperature* | 93 °C |
Material
| Product line | SS 316/td> |
| Chamber | Transparent Plastic |
| Housing | SS 304 |
Dimensions
| With x Depth x Height | 900 x 800 x 1800 mm |
Container sizes
| Cans | max height 150 mm/td> |
| Plastic bottles | max height 230 mm/td> |
| Glass bottles | max height 230 mm |
FS210 Clean-Fill & FS211 Clean-Fill ESL
Introduction
The OMVE Clean-Fill creates a class 100 hygienic working environment, ensuring protection for (non-hazardous) products. The continuous downflow and overpressure - created by the sterile air from the HEPA-filter - prevents inflow of contaminated air. The filling benches allow for flow rates up to 150l/hr.
Features
Specifications show/hide
Process
| Product code | Clean-Fill FS210 Clean-Fill ESL FS211 |
| Flow direction | Down flow Down flow |
| Hepa-Filter | H14 acc. to EN1822 H14 acc. to EN1822 |
| Filling controlled by | Manual 3-way valve Automatic foot pedal |
| Cleaning | CIP CIP |
| Sterilisation | SIP |
| Noise level | < 58 dB(A) < 58 dB(A) |
| Light intensity | > 800 lux > 800 lux |
Material
| Housing | SS 304 |
| Product line | SS 316 |
Dimensions
| Exterior: Width x Depth x Height | 1290 x 900 x 1800 mm |
| Work chamber: Width x Depth x Height | 1190 x 600 x 600 mm |
FS212 Asepto-Fill
Introduction
There is a growing demand for cold aseptic filling(CAF) to extend the shelf life of liquid products without making use of hot fill or using preservatives. A frequently occuring problem, especially on a small scale, is sampling, packaging and storage of products without the risk of contamination.
The OMVE Asepto-Fill lets sterile containers be brought into a completely sealed and sterilised filling chamber with a continuous overpressure created by sterile air. The containers are then filled with a controllable and sterilised filling point. The hygienic closing devices ensure safe and reproducible sealing of all the containers. The entire process is guided by the PLC.
The Asepto-Fill is unmatched by other filling systems in the market.
Features
- Offers aseptic filling when linked to a compatible UHT processing system
- Pressurised filling chamber to minimise risk of environmental contamination
- Complete step-by-step instructions to ensure hygienic standards are maintained
- User controlled operation with PLC supervision
- Accepts a wide range of containers and sealing devices
- Optional: filling at low oxygen level to reduce oxidation
- Flow rates of 10 to 100 l/hr allows combination with different heat treatment systems
- Integrated automation and controls
- No chemical sterilization of packaging required
Specifications show/hide
Process
| Hepa-Filter | H14 acc. to EN1822 |
| Filling controlled by | Automatic foot pedal |
| Cleaning | CIP / SIP |
| Noise level | < 58 dB(A) |
| Light intensity | > 800 lux |
Material
| Product line | SS 316 |
| Housing | SS 304 |
Dimensions
| Exterior: Width x Depth x Height | 1700 x 1050 1750 mm |
| Working chamber: Width x Depth x Height | 900 x 500 x 600 mm |
| Volume | 2.5 m3 |
| Weight | 220 kg |
Technologies
Each group is generally divided into three categories:
Category 100 Table-Top / Bench-Top system:Standard units with limited options based on the plug & play principal.
Category 200 Advanced laboratory system
Standard units, with a broad range of options.
Category 300 Pilot system
Standard Modular build units, based on customer specification
